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German Quality Control Expert in Power Supply Industry

The main services of Steel Inspect include:

Planning, monitoring and supporting of projects worldwide in the field of construction of power systems, engineering systems, industrial plants and wind offshore farms
Using a top-skilled interdisciplinary team
We ensure high-quality and on-time completion based on Q7 Approach
Reliable partner for companies faced with the inevitable challenges involved in complex execution projects
All quality inspections are carried out in compliance with the respective applicable standards and guidelines related to the project
Steel Inspect supports a project either during a specified phase or throughout all stages, from the design and initial procurement until it‘s handed over to the client.

Facts and Figures

Yearly turnover > € 3 million
20 high qualified fully employed quality management specialized staff
20 fix freelancers, hiqhly-qualified quality management specialists, who work for Steel Inspect on permanent basis
Candidate pool of worldwide 5,000+ pre-qualified quality management specialists

Main Value of Our Service

Efficiently Reduce Costs of Quality.
Improve Time Awareness.

More Values of Our Service

Philosophy

Quick and proper response to all technical challenges based on history, experience response, qualification and practical approach.

Quality

Comprehensive quality control at all execution stages – at suppliers and construction sites.

Fabrication

Efficient monitoring of fabrication status, supplier quality, product traceability, timeline, construction conditions, quality and progress.

Expediting

Point out and continuous follow up of potential risks from quality and delivery schedule at an early stage.

Mindset

Not acting as problem-documenter or administrator, but rather as problem solver and active fabrication consultant.

Costs

Optimization of manpower, inspection and monitoring time / use of supplier synergies and avoiding of idle times.

The 7 Phases of Quality Control

Design Check and Procurement

Advanced risk assessment in terms of manufacturing design and construction experience based on former projects
Evaluation of design, product and process FMEA’s
Evaluation of feasibility studies / Employer Requirements
Consulting cost-effective design and specification optimization / design check
Consulting selection process for suitable suppliers / OEM/Contractor/Supplier Assessments / OEM Integration Concept
Execution and evaluation of supplier and process audits (VDA 6.3)
Project Quality Control Plan / Master Document List (MDL)
Document Delivery Schedule (DDS)
Verify supplier certificates and quality documentation / FabrPreview
Execution of kick-off meetings / planning of milestones / inspection schedule milestones / inspection plans
Recruitment of intercultural monitoring teams

Manufacturing Control and Expediting

Manufacturing monitoring on permanent or on regular basis
Process consulting and continuous quality improvement
Focus on Welding, NDT, Coating and Documentation Control / Review
Status inspections as required as well as per ITP
Coordination and support of suppliers / assessment of sub-contractors
Expediting / Status reporting with traffic light for Quality, Delivery, Costs
Creation, administration and tracking of NCR’s
CIP during manufacturing / lead of punch lists
Preparation and execution of claim management
Regular plausibility check of delivery schedule versus production
Analysis Critical Path in production, analysis of available and necessary resources

Documentation Process

Documentation check according specifications, customer-, 3rd parties- and authorities requirements
Kick Off Meeting Document Preparation
Guidance and support of the supplier during the documentation preparation / Workshop Documentation Structure
Creation of deviation list for each documentation individually
Status reporting Documentation with traffic light for Quality, Delivery, Costs
Creation of individual requirement profiles for the content and form of the documentation
CIP during check of documentation / completeness check
Administration and tracking of NCR’s and punch lists

Inspections prior to Transport

Preparation and editing of the hand over documentation
Carrying out final inspections and pre-shipment inspections
Supplier FAT Control
Carry out completeness checks according to customer requirements
Preparation and documentation for claim management
NCR creation, management and tracking
Creating, managing and tracking LoP lists
Supplier Transmittal & Change Control
Supplier delivery Coding & Labelling
Shipments, Crades, Packing Lists
Tagging ID, Bar Codes, RFIDs

Preparation for Erection & Installation

Completeness checks and incoming inspections / on time component providing
Prepare of inspection checklists / defect and damage reporting
NCR clearing and database set up
Supervision of all pre-assembly activities in terms of Quality, Schedule and Costs
Execution of pre-inspections and internal handovers / preparation of acceptance certificates
Implementation of QC System according Employer Requirements, Codes and Standards
Review of erection and quality documentation acc defined codes and requirements
Implementation of permit to work system / HSE concept and training execution
Set up of necessary manpower / Kick Off Meetings for HSE and Offshore Installation Planning
Preparation of QC checklists and NCR system
Establishment of communication and reporting system
Review of quality assurance documents like method statements, execution plans, risk assessments etc.
On-time component providing / timely loading / shift and assignments schedules

Erection and Commissioning Stage

Complete HSE, QC and construction supervision during offshore installation / conducting QC
Coordination of HSE and QC manpower
Setting up relevant reporting and distribution system for daily communication
Execution and leading of Kick Off and daily site meetings
Status reporting with traffic light for Quality, Delivery and Costs
Continuous plausibility check of progress and schedule
Analyses of critical installation issues and available versus necessary resources
Update and follow up of ITPs / Inspection execution with clients and 3rd Parties
Ensuring of contractually agreed quality participation and witnessing
Document system for claim management, punch lists, NCR and checklists
Maintain the documentation from start of construction to completion of installation
Check and updating of assignment and crew schedules
Tracking and recording of bad weather and technical down times

Final Acceptance and Handover

Execution of final inspections with clients and 3rd Parties
Completeness checks according client requirements
Witnessing and documentation of final commissioning activities
Ensuring and verification of final protocols and release documents
Update, check and verification of NCR status and punch lists
Final claim management list / verify status
Final check, verification and structuring of erection and commissioning documentation according defined guidelines and employer requirements
Preparation for handover to Client
Evaluation of improvement potential and lessons learnt / installation of an Experience Response System